FMCG & Beverage — Regional Beverage Bottler
Cutting changeover time by two-thirds on a multi-SKU bottling line
The Challenge
The bottler's existing line required extensive manual retooling every time production switched between bottle sizes, costing several hours of downtime per changeover and limiting the number of SKUs they could realistically schedule in a week.
Our Solution
We retrofitted the filling, capping, and labeling stations with quick-change tooling and recipe-based HMI controls, allowing operators to switch formats through a guided on-screen sequence instead of manual adjustment.
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Results
68%
Reduction in changeover time
+22%
Increase in weekly line throughput
4 weeks
From install to full production ramp